What is an IGBT?

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Editorial Team - everything PE

Jan 10, 2023

IGBT or Insulated Gate Bipolar Transistor is a voltage-controlled power electronic switching device that combines the best characteristics of both BJTs and MOSFETs. IGBTs are represented symbolically as seen in the figure below.

An IGBT is a voltage-controlled device that can be turned on/off by regulating the voltage applied across the gate and emitter terminals. To turn it on, a voltage greater than the threshold voltage needs to be applied between the gate and the emitter. To turn it off, a negative voltage is applied between the gate and emitter terminals. The value of threshold voltage depends on the datasheet of an individual component. The collector-emitter provides a conductance path to the current. This phenomenon can be explained by the figure below: 

A voltage greater than the threshold voltage is applied across the gate terminal to turn the IGBT on. As can be seen from the figure above, a voltage (VGE) is applied to the gate terminalas a result, the Gate Current (IG) increases. The Gate-Emitter voltage, VGE, also increases the Collector Current (IC) which in turn increases the collector-emmiter voltage, VCE. The VCE represents a collector-emitter voltage drop in the ON state and is used to calculate the power dissipation loss of the IGBT using the equation:

VCE(on state) = IC. RCE(on state)

IGBTs are ideal for low to medium power applications such as traction inverters for HEV/EV, auxiliary DC/AC converters, switched-mode power supplies, refrigerators, industrial motors, automotive main motor controllers to improve their efficiency traction motor control, induction heating, and power train systems requiring fast switching.

The input and output characteristics of an IGBT are shown below:


Input Characteristics: IC (Collector current) vs VG (Gate voltage)

The IGBT turns on when the gate voltage crosses the threshold voltage i.e., current conduction starts between the collector and emitter terminals.

Output Characteristics: I(Collector current) vs VCE (Collector to emitter voltage)

The output characteristics are divided into four regions – 

  • Cut-off region  - When the gate to emitter voltage,  VGE = 0, the device is in an OFF state and there is no flow of current between the collector and emitter. When  VGE becomes > 0 but is less than the threshold voltage, a small leakage current is seen but the device is still not in the ON state.
  • Linerar region – The collector current Ishould stay in this regionIf the operating point at a given gate-emitter voltage goes above the linear region, any further increase in collector current, Ic, results in a significant rise in collector-emitter voltage and a consequent rise in conduction loss and possible device destruction.  
  • Active region - When VGE crosses the threshold voltage, the device turns on and is said to be in an active region. The current flowing through the device depends on the collector-emitter voltage VCE. The approximate relationship between VCE and Ican be represented by this linear equation:

VCE(on state) = IC. RCE(on state) 

  • Breakdown region - There is a maximum voltage in forward conduction mode beyond which collector-emitter breakdown occurs and gate losses control of collector current. This results in damage to the device. 

 Key features of IGBT:

  • Low on-state voltage as compared to the BJT (bipolar junction transistor).
  • Lower switching losses.
  • Lower conduction losses.
  • Ease of gate drive.
  • Peak current capability.
  • Ruggedness.
  • Faster switching than BJT.

The equivalent circuit representing an IGBT looks effectively like a combination of an N-channel MOSFET and  Bipolar transistor,

IGBTs inherit the input characteristics of MOSFETs - high input impedance (provides insulation against leakage currents) and faster switching parameters. It also inherits output characteristics of BJT- high output current rating. 

IGBTs offer higher power gain and lower switching losses as compared to BJTs. They have higher switching speeds and offer significantly lower I2R losses in their bipolar output as compared to a standard BJT.

When compared to MOSFETs, IGBTs can handle higher voltage and power applications but they provide lower switching speed. Another advantage of using an IGBT over a MOSFET is that it can handle higher current values while drawing negligible gate-drive current. In theory, IGBTs can be rated up to 100s of amperes, 10 kV, and up to 50 kHz of switching frequency. An IGBT is ideally suited for high-power, medium-speed applications whereas a MOSFET is preferred for high-speed switching applications with medium-power requirements. 

The differences between an IGBT, BJT, and MOSFET are summarised in the table below:

       Parameters

BJT

MOSFET 

IGBT

Carrier type

Bipolar Device

Majority Carrier Device

Bipolar Device

Drive method

Current

Voltage

Voltage

Input impedance

Low

High

High

Drive power

High

Low

Low

Switching frequency

Low

High

Medium

Cost

Low 

Medium 

High

Voltage rating

<1 kV

< 1 kV

> 1 kV

Current rating

up to 500 A

Up to 200 A

> 1 kA

Click here to learn more about different types of IGBT.

Click here to learn more about IGBTs featured on everything PE.

Click here to learn more about MOSFETs featured on everything PE.

alexlin - JING FU CAI (HONGKONG) INTERNATIONAL CO., LIMITED

Nov 17, 2023

IGBT - Insulated Gate Bipolar Transistor. An IGBT is a power semiconductor device used in high voltage and high current applications. They are mainly used as switches in power electronic circuits. It's worth noting in the name IGBT, which has an insulated gate like a FET and a bipolar transistor like a BJT. The main reason for this is that an IGBT is indeed a device that combines the advantages of both transistors (MOSFET and BJT in particular) and thus can be viewed from a semiconductor point of view

The semiconductor structure of an IGBT

The entire structure was developed on an n-type substrate. Two p-bodies form on top. Inside the p-body there are two n+ wells to form the emitter terminal. The n-channel for current conduction is formed with the help of the top gate. The superscript "+" or "-" indicates the doping concentration, "+" indicates heavy doping, and "-" indicates light doping. The n layer in the center is a very important layer. Also known as the drift layer.
In the device structure, a p+ implanted layer is fabricated at the very end of the wafer where the collector terminal is formed. It is called an injection layer because it injects charge carriers (holes) into the n-drift layer to enhance current flow throughout the device